Advanced Automated 4x1.2x3.6m Hot-Dip Galvanizing Line with Siemens PLC Control System | WUXI WONDERY

Advanced Automated 4x1.2x3.6m Hot-Dip Galvanizing Line with Siemens PLC Control System | WUXI WONDERY
 

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. presents a state-of-the-art 110-ton natural gas galvanizing furnace system that exemplifies industrial automation excellence. At the heart of this system lies a sophisticated three-level automation architecture featuring Siemens S7-1500 and S7-1200 PLCs connected via PROFINET industrial Ethernet. The system's intelligent control capabilities extend beyond basic temperature regulation to include complete production line coordination, with 14 monitoring points providing real-time oversight of every process stage.

The automation system's true innovation manifests in its adaptive control algorithms. Our proprietary zinc temperature management technology maintains ±1°C precision through dynamic adjustment of furnace parameters. When zinc temperature approaches the setpoint, the system automatically enters cooling or holding modes, preventing temperature overshoot through predictive control. This intelligent approach reduces energy waste while ensuring consistent product quality.

Beyond core automation, the system incorporates advanced human-machine interfaces with WinCC visualization, multi-level password protection, and comprehensive data logging capabilities. The distributed I/O architecture with 10-15% redundancy ensures uninterrupted operation, while remote diagnostic functions facilitate preventive maintenance. The production management level integrates seamlessly with ERP systems, providing complete traceability from raw material to finished product.