1. Project background: higher scrap ratio, melt quality becomes a hidden killer This Russian aluminum die casting plant mainly produces automotive components and machine housings. To reduce raw material cost, they have been steadily increasing the proportion of scrap aluminum and return material in ...
1. Project background: sensitive aluminum prices, unstable ingot output This Russian scrap aluminum recycling company mainly collects scrap from car dismantling and machining shops, melts it, and sells aluminum ingots to local aluminum die casting plants and export customers. However, their original ...
In Hungary, a medium-sized aluminum foundry supplying automotive and machinery customers was struggling with an aging gas melting furnace. As natural gas prices climbed and customers demanded more consistent castings, the old system became a serious bottleneck: low melting efficiency, unstable metal ...
A mid-western US automotive components manufacturer was facing growing pressure from OEM customers: tighter hardness tolerances, higher volumes, and stricter audit requirements. Their legacy box-type heat treatment furnace could no longer keep up — batch quality was inconsistent, energy costs were ...
1. Market Background In Poland’s precision casting and non-ferrous processing industries, medium-batch melting of aluminum and copper alloys is very common. If the crucible furnace capacity is too small, frequent charging and melting are required, reducing efficiency. If it is too large, energy is ...
1) Local Market & Annealing Needs Metalworking companies in the Philippines produce a wide range of mechanical parts, welded structures and tools. To reduce residual stress and ensure machining and service performance, many components must be annealed. However, numerous plants still rely on small ...
1) Background of Line Expansion & Transformation As the tool and fixture manufacturing sector grows in the Philippines, many companies are moving from pure machining to integrated “machining + heat treatment.” After the first bogie furnace had run stably for a period of time, changes in order mix ...
1) Market Context & Challenges In Central and Eastern Europe’s die-casting sector, product mix ranges from small precision parts to medium-sized structural components, with large variations in batch size and casting weight. A single fixed-capacity crucible melting furnace often leads to inefficiency...
1. Market Background As Tanzania’s construction and automotive repair markets expand, demand for recycled aluminum castings continues to grow. Early adopters of upgraded equipment soon realized that a single melting furnace had become a capacity bottleneck. The challenge is how to expand melting ...
1. Market Background In Iraq’s oil & gas and construction machinery industries, shafts, gears and valve components operate under heavy loads, dust and impact. These harsh conditions cause rapid wear and expensive downtime. Simply upgrading to more expensive materials is costly and increases ...
1) Regional Demand & Process Challenges Bolivia’s mining and construction machinery sectors require high-strength, high-toughness structural and critical components. Many such parts need complex processes at 1100–1250°C, including normalizing, solution treatment and high-temperature quenching. This ...
1) Corrosion Protection Needs & Market Drivers In Russia, transmission towers, guardrails and various steel structures operate under extremely cold and humid conditions, requiring very long corrosion protection life. Hot-dip galvanizing is a key process for improving the durability of such ...