60800 Support Roller Electrical Resistance Mesh Belt Tempering Furnace 650℃ for metal parts

60800 Support Roller Electrical Resistance Mesh Belt Tempering Furnace 650℃

Equipment Overview
The tempering furnace at WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. is designed to meet the rigorous demands of heat treatment processes. This advanced furnace comprises several key components, including the furnace body, heating system, mesh belt drive, hot air circulation, and temperature control systems. The workpieces are transported synchronously with the chain length and mesh belt, ensuring minimal tension. The belt is powered by a frequency-controlled drive system, enabling adjustments to the belt speed to meet process requirements. A circulating fan in each heating zone ensures consistent temperature distribution throughout the furnace.

Main Features:

• Efficient Temperature Control: Temperature variation within the furnace is minimal, with uniformity of ≤ ±5℃ and accuracy of ≤ ±1℃.

• High-Quality Mesh Belt: Constructed from SUS304 heat-resistant steel with a herringbone weave pattern, the mesh belt provides durability while maintaining minimal tension.

• Energy-Efficient Heating System: The radiant tube heating method provides uniform temperature distribution.

• Robust Insulation: The furnace utilizes insulation bricks combined with ceramic fiber blankets, reinforced with silica sol for excellent heat retention.

Technical Parameters:

Heating & Drive System:
The furnace employs radiant tube heating for consistent temperature distribution across the workpieces. The mesh belt is woven from high-quality heat-resistant steel, minimizing tension and enhancing longevity. The synchronous drive system ensures smooth belt operation, while the frequency converter allows flexible speed adjustment between 30-150 minutes depending on the heat treatment process.

Control System:
Our tempering furnace comes equipped with an intelligent digital temperature control system, utilizing K-type thermocouples to monitor and regulate the temperature. The system ensures precise temperature control, with digital displays for easy monitoring. The entire system operates on a user-friendly touch-screen interface, allowing for real-time adjustments and historical data access.

Insulation & Circulation:
The furnace’s insulation layer combines high-quality ceramic fiber blankets with silica sol to maintain optimal temperature control while minimizing heat loss. Additionally, circulation fans are installed in each heating zone to ensure uniform heating throughout the furnace.

Electrical Control Cabinet:
The electrical control cabinet houses all necessary controls for temperature regulation, system alarms, and safety interlocks. The system is controlled via a programmable logic controller (PLC), with manual and automatic modes, ensuring efficient and safe operation. The touch screen interface allows operators to easily monitor the system’s status, temperature, and operational data.

Main Components List:

Conclusion:
WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. offers state-of-the-art mesh belt tempering furnaces that deliver high precision, energy efficiency, and durability. Our commitment to quality and innovation ensures that our furnaces meet the most demanding requirements in heat treatment processes. With superior components, advanced control systems, and reliable performance, our tempering furnaces are the ideal solution for industries looking for a dependable and cost-effective heating solution.

For more details on our mesh belt tempering furnaces, please contact WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD. today.